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Abrasive Waterjet Machining
A state of the art machining technique that harnesses the power of a directed high pressure stream of water mixed with abrasives to cut through materials. SKL has a new 55,000 psi CNC abrasive waterjet cutting machine.
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Materials that can be worked with |
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Ra - 20- 120 micro inches |
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Why use Abrasive Waterjet Cutting technology?
- Lower forces on part - Minimal fixturing costs
- Better Nesting capability for work pieces - Savings
- Elimination of heat affected zones and hence reduction and/or elimination of secondary finishing operations
- Reduced kerf and burring- closer positioning, saving in material specifically with Titanium, Hastelloy, and Inconel alloys.
- Ability to process frail parts or workpieces with long length to width ratios
- Near net shape and omni-directional cutting.
- Used for irregular work (scroll work)
- Easy recycling of clean slugs, as opposed to messy coolant-soaked chips.
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Description |
Waterjet Cutting |
Laser Cutting |
Plasma Cutting |
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Material |
No restrictions. Recommended for Titanium |
Limitations on Aluminum cutting thickness |
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Thickness |
.005" - 6" Thickness |
3/4" Max. - Ti |
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Rough & Heat hardened edges |
None |
Yes |
Yes |
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Secondary Finishing |
None |
Grinding Required |
Grinding Required |
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Waterjet Diameter |
.062" |
1/8" |
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Abrasive Waterjet (AWJ) Cutting - Why Subcontract?
- More economical - Subcontract houses are 20% to 30% more efficient than in-house operations.
- You can confirm that AWJ produces the desired results with regard to tolerances and finish, without having to purchase an expensive AWJ Machine ($150,000 for approx 55,000 psi machine)
- Subcontracting ensures that you can test whether AWJ is the process suited for you without a major capital investment
- Remove maximum amount of materials prior to finishing at a very competitive rate with respect to wire EDM
- Painted chassis and paneling can be machined without paint degradation
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